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Contract manufacturing services of clutch plate inserts for the metal stamping industry.

Our bread and butter business is the contract manufacture of Clutch Plates and Brake Shoes. This example is for 0042 Series Plates manufactured for BCN Technologies used on Bliss stamping presses.

The primary concerns of any OEM are Quality, Delivery and Price.

Quality
In this case the basic process includes fabrication of the friction segments; cutting to shape and coating with adhesive, stamping of the backing plates, assembly of bonding fixtures, curing under pressure in a controlled oven, finish grinding to final thickness and then final forming of plate. Final inspection includes marking plates with identification numbers and boxing in marked boxes specified by BCN. Our quality program includes Process Sheets, Inspection Forms and Testing Procedures developed in concert with BCN to assure a product which exceeds customer requirements.

Delivery
We have developed a schedule with BCN which assures a constant supply of the various size plates. We also keep a back-up stock on hand for unexpected demand.

Price
Oh yeah, Price. Without a competitive price all of the above would be nice but in order to be competitive we have engineered jigs, fixtures and processes which allow us to make these plates at a very competitive price. Ask our competition, but better yet, ask us for a quote on your production requirements, we'll be more than happy to work with you.
Unit of Measure

Contract Manufacturing Project Highlights

Product Name

 N/A 0042 Series BCN Plate and Block Assemblies

Product Description

 N/A These BCN plates and block assemblies are O.E.M. replacement parts for bliss stamping presses.

Primary Capabilities Applied/Processes

 N/A Thermoset Adhesive Bonding (Friction material bonded to 16 gauge steel backing plates) Friction Material Fabrication

Secondary Capabilities Applied/Processes

 N/A Grinding (Ground to Correct Thickness)

Equipment Used to Manufacture Part

 N/A Adhesive Roller Coating Machine Computer Controlled Ovens Custom Built Jigs and Fixtures Rotary Surface Grinders

Overall Part Outer Diameter

 N/A 10 to 50 in

Overall Part Segments

 N/A 60 º

Tightest Tolerances

 N/A ± 0.002 in

Material Used

 N/A 16 Gauge Steel Premium Grade Molded Fully Cured Friction Material Thermoset Phenolic Resin Based Adhesive

Material Finish

 N/A Ground

In Process Testing/Inspection Performed

 N/A Lining Block Dimensions Oven Time and Temperature Post Bond Adhesive Cure Testing Periodic Destructive Bond Testing Post-Grind Thickness Testing Full Inspection Report

Industry for Use

 N/A Metal Stamping

Volume

 N/A 25,000 Per Year

Delivery/Turnaround Time

 N/A O.E.M. Proprietary product Delivery to O.E.M. as required We hold an emergency stock on hand with normal delivery of 500 pieces in 3 to 4 weeks ARO.

Delivery Location

 N/A FOB Canton OH, USA

Standards Met

 N/A BCN Standards